Description
Buffer progressive Type C
Rigid buffers used as end stops or to limit the stroke of moving parts give rise to high impact stresses to structures often causing visible deterioration .This is normally accompanied by unacceptably high noise levels to the human ear , particularly when these impacts are repeated periodically. Rubber buffers eliminate these drawbacks considerably, as they dampen noise and absorb energy . The simple buffer is a flat surface and therefore responds immediately to impact, without over-extending the stroke of the moving part. The progressive buffer has a conical form and therefore makes contact on a progressive basis , increasing deflection with increasing load. This action provides gradual arrest of moving parts, absorbing considerable energy, prohibiting instant high impact stresses.
These buffers are made with a rubber compound permitting major deformations under impact with notable absorption of energy. They can be made with high-damping rubber to order, however, absorption of energy in high damped compounds is performed with reduced rebound movement and with slightly higher transfer levels of stress to the structure .
Applications include: as buffers in limiting impact stress. • End of stroke of spring or damper. • End of stroke of cranes and hoists. • Supporting fragile material or machinery in packaging applications
These buffers can be used in two ways: As actual buffers – impact taking place at the end of a stroke, taking into account the maximum deflection the stop has to give. As flexible mounts where the buffers may be screwed to the base of the machine so that its flat surface rests directly on the floor or ground.
Female mounting thread.
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Type
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A(mm)
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B(mm)
|
C(mm)
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Load (kg)
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Weight(kg)
|
Energy(Nm )
|
Dynamic Deflection mm
|
Code
|
|
T-25
|
25
|
19
|
M-8
|
100
|
0,018
|
3
|
8
|
115008
|
|
T-30
|
30
|
30
|
M-6
|
140
|
0,025
|
6
|
15
|
115009
|
|
T-50
|
50
|
50
|
M-8
|
340
|
0,106
|
30
|
25
|
115010
|
|
T-50
|
50
|
64
|
M-8
|
370
|
0,132
|
40
|
32
|
115011
|
|
T-50
|
50
|
58
|
M-8
|
400
|
0,114
|
37
|
28
|
115012
|
|
T-70
|
72
|
58
|
M-12
|
550
|
0,213
|
50
|
26
|
115014
|
|
T-95
|
95
|
80
|
M-16
|
1100
|
0,516
|
120
|
37
|
115015
|
|
Type
|
A(mm)
|
B(mm)
|
C(mm)
|
Load (kg)
|
Weight(kg)
|
Energy(Nm )
|
Dynamic Deflection mm
|
Code
|
|
T – 85
|
84
|
52
|
M-12
|
1500
|
0,315
|
200
|
20
|
116011
|
|
T -120
|
120
|
75
|
M-16
|
3000
|
0,933
|
340
|
22
|
116012
|
|
T – 220
|
220
|
137
|
M-24
|
15000
|
5,66
|
2500
|
40
|
116013
|
The hollow central part of the Donut Spring can be produced in a number of sizes that allows for a secure fit when attached to a mounting pin. This is essential in a vibration isolation application to ensure the spring remains in the correct location during use.
The rubber core allows the Donut Spring to naturally reduce vibrations. The physical dimensions for this depends on the application and the required force it has to support. The fabric reinforcement is made up of layers of bias material and gives the Donut it’s unique properties and advantages over steel coil springs. This supports the rubber core and allows the spring to support a higher force. The physical properties of the Spring can be altered by the number of layers of fabric and angle that they are plied.
The outer material adds a layer of protection to the Donuts fabric layers. This gives the outer diameter when unloaded and can be altered depending on the application. This layer can also have a logo or brand image attached were requested.
The selection of a Donut Spring is unique to the application, and for known design parameters the ‘DONUT SPRING Selection Guide’ can be used. For applications were a particular spring is unknown, please request a ‘Selection Procedure’ questionnaire from Vibration Solutions, or download from the website.
There are a number of essential design parameters that must be understood before the correct spring is selected. Firstly, an estimation of the maximum and minimum loads that will occur on each spring. The minimum loading can be calculated by knowing the unloaded weight of the machine or screen deck, and dividing by the number of springs required. (For further information contact the OEM or distributor) The maximum loading weight is the unloaded machine weight, plus the weight of material that the machine will carry.
This information can be used along with the selection guide to choose the most suitable Donut Spring. It is recommended to choose a spring that lies mid-range of the maximum and minimum loads. Ideally the spring should not exceed a deflection of 25% free height.
The spring itself can support a load deflection of up to 27.5% of its free height, but the life capacity and natural frequency will be reduced. For a vibration isolation application, if more than one spring meets the loading criteria then choose the spring with the lower natural frequency. This will allow for a better isolation percentage.
The reference code to each Donut Spring refers to the dimensions of the spring, for example; 114.050.152 is a 114mm O.D. with an I.D. of 50mm, and a free height of 152mm.
It is important to take these dimensions, along with the stroke and compressed diameter into account when looking at the design parameters for the spring. This is critical in the installation of the spring where it must have a large enough design envelope to increase in diameter during compression, whilst ensuring the stroke does not exceed the maximum the spring can withstand.
Common Specification example
| |
Unloaded Size
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Minimum Loading
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Maximum Loading
|
|
Donut Spring
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Outside Diameter
|
Inside Diameter
|
Free Height
|
Minimum Loading
|
Compressed Height
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Natural Frequency
|
Maximum Loading
|
Compressed Height
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Natural Frequency
|
|
(mm)
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(mm)
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(mm)
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(kN)
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(mm)
|
(Hz)
|
(kN)
|
(mm)
|
(Hz)
|
|
191.089.254
|
191
|
89
|
254
|
12.31
|
216
|
2.65
|
30.73
|
184
|
2.91
|
One key advantage of a Donut Spring is the quick and easy installation in a busy working environment. This can save a company vast amounts of money in comparison to failure of a steel coil spring by drastically reducing the downtime. A Donut Spring uses mounting pins attached to the frame of the machine to locate and maintain the position of the spring during use. The diameter of the pin is equal to the internal diameter of the Donut.
The first step is to correctly choose a Donut Spring from the ‘Selection Procedure’. The mounting plates / pins can then be designed specific to the selected Spring. The depth of the pin will vary with certain Donuts, for further information please contact AB Pneumatics. With the spring ready to be installed, the machine can be raised to a height greater than that of the pins and Donut Spring height combined, and the spring set into position. The frame can be lowered carefully into position, ensuring all springs align vertically. This can sometimes require lubrication (water or silicone spray) to avoid damaging the Donut Spring.
It is essential at this point to check the spring height to ensure that it falls within the specification found on the ‘Individual Spec. Sheets.’ If it does not fall within this range, the wrong spring has been selected.
If the height is too large, too much resonance may be experienced during use, and if the height is too low then the springs have been overloaded and may fail prematurely. The machine should be tested during the start-up and shut-down processes 2/3 times to ensure the springs behave in an expected manner.
Working Temperature
The Donut Springs have a recommended working temperature range of -40°C to +75°C. This value represents the actual rubber spring temperature. Higher forced loads or frequencies past the recommended working conditions can cause this to increase.
